MANUFACTURING CAPABILITIES

Capabilities

  • Assorted powder blending capacity 100T/day, 2500T/month, 30KT/annum
  • Latest technology for blending, ranging from fast blending (3-4min) to slower blending (30-40min)
  • Wide range of blending applications such as ribbon blenders, paddle blenders, octagonal* blenders and double cone blenders to cater to different types of powders and premixes
  • Capabilities to blend with colours, flavours and oils in liquid phase
  • Filling that is equipped with
    • Flexi packs of (10gm to 500gm, laminates)
    • Rigid packs of (100gm to 500gm, tins and jars)
    • Bulk packs of (1kg to 5kg, with arrangement of inert gas flushing and dosing)
  • Simultaneous blending of premixes through application of double cone blenders to attain freshness of intermediates
  • Strict adherence to food safety parameters in compliance with HACCP, FSMS, NSF and GMP guidelines
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Exclusive In-House Applications

  • Facilities – Epoxy flooring at manufacturing and filling facility, SS 304, SS 316 installations
  • Controlled temperature and RH combinations at manufacturing and filling facility (NMT 25C, NMT 45%)
  • Dedicated air lock entries for man and material in process area
  • Captive power backup and in-house Nitrogen gas with purity >99.8%
  • All qualified products are passed through metal detectors and safety screens
  • In-House waste water treatment facility, with statutory adherence
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Mixing & Blending Options

  • Ribbon Blender – 4800 litres
  • Paddle Mixer – 1200 litres
  • Octagonal Blender – 1000 litres
  • Double Cone Blender – 50 litres
  • IBC SS Bins – 1000 litres

Features :

  • Product contact surface SS316L
  • RPM / Duration / Batch sizes 250kg to 2T – as per the product/s
  • Hygienically designed to facilitate cleaning and maintenance
  • Food grade lubes and fittings
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Premix Manufacturing

  • Dispensing of material in dispensing booth (temp 23±2° C and RH 45±5° C / 35±5° C)
  • Shifting through various mesh size (10# to 40#) with provision of milling at different sizes
  • Series of blending options with customisation options (vacant space)
    1. Mixing in octagonal blender (200 litres)
    2. Mixing in double cone mixer (50 litres)
    3. Mixing in ribbon blender (500 litres)
  • Collection in IBC bins (1000 litres)
  • Bulk filling line (5kg to 25kg bags filling, N2 purging)
  • In-Process lab analysis for homogeneity examination
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Operational Detailing

1. Filling - Soft Pack
Twin Head Auger filling machine
  • Various filling options ranging from 100gm to 500gm
  • With change in parts, it can also fill 50gm to 1000gm @ 30-50ppm
  • Various pack compositions – pillow, gusset, block bottom
  • Equipped with N2 flushing, with online oxygen analyser
Multi Head Sachet filling machine
  • Fills 10gm to 50gm sachets @150ppm
  • Equipped with N2 flushing, with online oxygen analyser
  • Hygienically designed to facilitate cleaning and maintenance
  • Food grade lubes and fittings
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2. Filling - Rigid Pack
Rotary Filling Machine - Jar / Tin NPM 65-85BPM

Bulk Jar Augar filling machine – Chirag 6-12BPM
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  • Filling options – 200gm to 500gm, 1kg to 5kg
  • In-line checkweigher
  • Induction sealers
  • Inkjet printers
  • Labeling machines
  • In-line taping, stretch wrapping and strapping machines for secondary packing
  • Hygienically designed to facilitate cleaning and maintenance
3. Food Safety
Foreign Body Prevention and Compliance :
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Gravity Fall Metal Detectors

Fe

1.2 mm

Non Fe

1.5mm

SS

1.8mm

Interlock and password protected settings

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Vibratory Screens
  • Single and multi-deck
  • Various screen sizes
  • 10# to 30#
  • Hygienic design
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Check weigher
  • Online weighing system
  • Interlocking for air
  • 100% data back-up
  • Real-time recording
4. Services and Utilities
  • Steam boiler – 1.5T/hour @ 7.5bar (Thermax)
  • Chiller – 235*2TR (Daiken)
  • Nitrogen generator – 50Nm3/hour (Supreme Gas-LDH)
  • DG – 750kVA (Cummins)
  • Air compressor – 525CFM @ 7.0 bar (oil and moist free) (Chicago Pneumatics)
  • ETP – 100KL/Day (Wok Oliver)
  • RO water applications – 1.2KL/hour (Climate Engg.)
  • Fire hydrant ring applications – 225CUM/hour
  • HVAC system – 30# (Edgetech + Bryair)
  • Connected load – 1346KW (State Electricity Board)
  • Illumination – 100% LED lighting (Havells)
  • Epoxy 4mm with fine finish
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Product Range

We are committed towards the manufacturing of premium nutraceutical and healthcare products that comprise of protein based sports nutrition range, health supplements and wellness products customised as per specific individual needs.

  • Weight Gain Powder
  • Muscle Building Powder
  • Slimming Powder
  • Energy Boosters – BCAA, Creatine Monohydrate, L-Glutamine
  • Pre & Post Workout
  • Vitamin & MNP Premix